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[snappyHexMesh] [checkMesh] Highly skew faces detected after snappyHexMesh during checkMesh

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Old   March 6, 2020, 11:14
Default [checkMesh] Highly skew faces detected after snappyHexMesh during checkMesh
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Vignesh Veeresparan
Join Date: Feb 2020
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Hello All,

I was trying to mesh 2D problem with SHM. It completed meshing without any errors.

Part of the of log is as below

HTML Code:
Checking mesh with layer ...
Checking faces in error :
    non-orthogonality > 65  degrees                        : 0
    faces with face pyramid volume < 1e-13                 : 0
    faces with face-decomposition tet quality < 1e-15      : 0
    faces with concavity > 80  degrees                     : 0
    faces with skewness > 4   (internal) or 20  (boundary) : 0
    faces with interpolation weights (0..1)  < 0.05        : 0
    faces with volume ratio of neighbour cells < 0.01      : 0
    faces with face twist < 0.02                           : 0
    faces on cells with determinant < 0.001                : 0
Detected 0 illegal faces (concave, zero area or negative cell pyramid volume)
Extruding 6142 out of 6304 faces (97.4302%). Removed extrusion at 0 faces.
Added 61719 out of 75648 cells (81.5871%).
Edge intersection testing:
    Number of edges             : 433214
    Number of edges to retest   : 0
    Number of intersected edges : 68004

patch   faces    layers   overall thickness
                          [m]       [%]
-----   -----    ------   ---       ---
airfoil 6304     9.79     0.00231   93.9

Layer mesh : cells:135640  faces:433214  points:162642
Cells per refinement level:
    0   2269
    1   1562
    2   33876
    3   6646
    4   91287
Writing mesh to time constant
Wrote mesh in = 15.83 s.
Layers added in = 15.83 s.
Checking final mesh ...
Checking faces in error :
    non-orthogonality > 65  degrees                        : 0
    faces with face pyramid volume < 1e-13                 : 0
    faces with face-decomposition tet quality < 1e-15      : 0
    faces with concavity > 80  degrees                     : 0
    faces with skewness > 4   (internal) or 20  (boundary) : 0
    faces with interpolation weights (0..1)  < 0.05        : 0
    faces with volume ratio of neighbour cells < 0.01      : 0
    faces with face twist < 0.02                           : 0
    faces on cells with determinant < 0.001                : 0
Finished meshing without any errors
Finished meshing in = 56.23 s.
End
Then I tried to check mesh quality using checkMesh and got the following report

HTML Code:
Checking mesh with layer ...
Checking faces in error :
    non-orthogonality > 65  degrees                        : 0
    faces with face pyramid volume < 1e-13                 : 0
    faces with face-decomposition tet quality < 1e-15      : 0
    faces with concavity > 80  degrees                     : 0
    faces with skewness > 4   (internal) or 20  (boundary) : 0
    faces with interpolation weights (0..1)  < 0.05        : 0
    faces with volume ratio of neighbour cells < 0.01      : 0
    faces with face twist < 0.02                           : 0
    faces on cells with determinant < 0.001                : 0
Detected 0 illegal faces (concave, zero area or negative cell pyramid volume)
Extruding 6142 out of 6304 faces (97.4302%). Removed extrusion at 0 faces.
Added 61719 out of 75648 cells (81.5871%).
Edge intersection testing:
    Number of edges             : 433214
    Number of edges to retest   : 0
    Number of intersected edges : 68004

patch   faces    layers   overall thickness
                          [m]       [%]
-----   -----    ------   ---       ---
airfoil 6304     9.79     0.00231   93.9

Layer mesh : cells:135640  faces:433214  points:162642
Cells per refinement level:
    0   2269
    1   1562
    2   33876
    3   6646
    4   91287
Writing mesh to time constant
Wrote mesh in = 15.83 s.
Layers added in = 15.83 s.
Checking final mesh ...
Checking faces in error :
    non-orthogonality > 65  degrees                        : 0
    faces with face pyramid volume < 1e-13                 : 0
    faces with face-decomposition tet quality < 1e-15      : 0
    faces with concavity > 80  degrees                     : 0
    faces with skewness > 4   (internal) or 20  (boundary) : 0
    faces with interpolation weights (0..1)  < 0.05        : 0
    faces with volume ratio of neighbour cells < 0.01      : 0
    faces with face twist < 0.02                           : 0
    faces on cells with determinant < 0.001                : 0
Finished meshing without any errors
Finished meshing in = 56.23 s.
End
Could anyone help me in fixing this issue.
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Old   March 9, 2020, 00:24
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  #2
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Vignesh Veeresparan
Join Date: Feb 2020
Posts: 8
Rep Power: 6
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Hello All,

Found where I was wrong. I missed blockMeshDict definition of patches at front and back walls. Now, its working like a charm.

Additional tip on SHM, make sure there are no empty patches defined and created for 2D/3D problem. As it leads to check mesh failure.
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