[Raptor22]

I am having an issue with SHM crashing while meshing a 2D airfoil case. I am at a loss as how to proceed, as I cannot find any cases of similar error messages online. Any guidance would be much appreciated.

This is the error:

--> FOAM FATAL ERROR:
nAnchors:6 facei:5083744

    From function void Foam::hexRef8::createInternalFaces(const labelListList&, const labelListList&, const labelList&, const labelList&, const labelList&, const labelList&, Foam::label, Foam::polyTopoChange&) const
    in file polyTopoChange/polyTopoChange/hexRef8/hexRef8.C at line 1274.

FOAM aborting

Generating stack trace...


Backtrace:
        ZN10StackTraceC1Ev [0x705c1465+0x25]
                 module: C:\BLUECF~1\ThirdParty-5.x\platforms\mingw_w64GccDPInt32\lib\libstack_trace.dll
        ZN4Foam5error10printStackERNS_7OstreamE [0x991d88+0x218]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libOpenFOAM.dll
        ZN4Foam5error5abortEv [0x745b5d+0x12d]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libOpenFOAM.dll
        ZNK4Foam7hexRef819createInternalFacesERKNS_4ListINS1_IiEEEES5_RKS2_S7_S7_S7_iRNS_14polyTopoChangeE [0x65f127b6+0xa56]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libdynamicMesh.dll
        ZN4Foam7hexRef813setRefinementERKNS_4ListIiEERNS_14polyTopoChangeE [0x65f1bc5a+0x18da]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libdynamicMesh.dll
        ZN4Foam14meshRefinement6refineERKNS_4ListIiEE [0x6f19ad2c+0x4c]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libsnappyHexMesh.dll
        ZN4Foam14meshRefinement16balanceAndRefineERKNS_6stringERNS_19decompositionMethodERNS_16fvMeshDistributeERKNS_4ListIiEEd [0x6f19c247+0x237]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libsnappyHexMesh.dll
        ZN4Foam18snappyRefineDriver17surfaceOnlyRefineERKNS_20refinementParametersEi [0x6f16a297+0x1c7]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libsnappyHexMesh.dll
        ZN4Foam18snappyRefineDriver8doRefineERKNS_10dictionaryERKNS_20refinementParametersERKNS_14snapParametersEbS3_ [0x6f16eed6+0xd6]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\lib\libsnappyHexMesh.dll
        (No symbol) [0x42a0f4]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\bin\snappyHexMesh.exe
        (No symbol) [0x4013f7]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\bin\snappyHexMesh.exe
        (No symbol) [0x40152b]
                 module: C:\BLUECF~1\OpenFOAM-5.x\platforms\mingw_w64GccDPInt32Opt\bin\snappyHexMesh.exe
        BaseThreadInitThunk [0x777a59cd+0xd]
                 module: C:\Windows\system32\kernel32.dll
        RtlUserThreadStart [0x77a0383d+0x1d]
                 module: C:\Windows\SYSTEM32\ntdll.dll

This application has requested the Runtime to terminate it in an unusual way.
Please contact the application's support team for more information.

My snappyHexMeshDict:

/*--------------------------------*- C++ -*----------------------------------*\
| =========                 |                                                 |
| \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox           |
|  \\    /   O peration     | Version:  5                                     |
|   \\  /    A nd           | Web:      www.OpenFOAM.org                      |
|    \\/     M anipulation  |                                                 |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version     2.0;
    format      ascii;
    class       dictionary;
    object      snappyHexMeshDict;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

// Which of the steps to run
castellatedMesh true;
snap            true;
addLayers       false;


// Geometry. Definition of all surfaces. All surfaces are of class
// searchableSurface.
// Surfaces are used
// - to specify refinement for any mesh cell intersecting it
// - to specify refinement for any mesh cell inside/outside/near
// - to 'snap' the mesh boundary to the surface
geometry
{
    shieldPropRegion.stl
    {
      type triSurfaceMesh;
      
      regions
      {
          Airfoil         { name Airfoil;        }
          Exhaust         { name Exhaust;        }
          Intake          { name Intake;         }
          Sides           { name Sides;          }
          Top_And_Bottom  { name Top_And_Bottom; }
      }
    }
};



// Settings for the castellatedMesh generation.
castellatedMeshControls
{

    // Refinement parameters
    // ~~~~~~~~~~~~~~~~~~~~~

    // If local number of cells is >= maxLocalCells on any processor
    // switches from from refinement followed by balancing
    // (current method) to (weighted) balancing before refinement.
    maxLocalCells 100000;

    // Overall cell limit (approximately). Refinement will stop immediately
    // upon reaching this number so a refinement level might not complete.
    // Note that this is the number of cells before removing the part which
    // is not 'visible' from the keepPoint. The final number of cells might
    // actually be a lot less.
    maxGlobalCells 2000000;

    // The surface refinement loop might spend lots of iterations refining just a
    // few cells. This setting will cause refinement to stop if <= minimumRefine
    // are selected for refinement. Note: it will at least do one iteration
    // (unless the number of cells to refine is 0)
    minRefinementCells 10;

    // Allow a certain level of imbalance during refining
    // (since balancing is quite expensive)
    // Expressed as fraction of perfect balance (= overall number of cells /
    // nProcs). 0=balance always.
    maxLoadUnbalance 0.10;


    // Number of buffer layers between different levels.
    // 1 means normal 2:1 refinement restriction, larger means slower
    // refinement.
    nCellsBetweenLevels 4;



    // Explicit feature edge refinement
    // ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

    // Specifies a level  for any cell intersected by its edges.
    // This is a featureEdgeMesh, read from constant/triSurface for now.
    features
    (
    );



    // Surface based refinement
    // ~~~~~~~~~~~~~~~~~~~~~~~~

    // Specifies two levels for every surface. The first is the minimum level,
    // every cell intersecting a surface gets refined up to the minimum level.
    // The second level is the maximum level. Cells that 'see' multiple
    // intersections where the intersections make an
    // angle > resolveFeatureAngle get refined up to the maximum level.

    refinementSurfaces
    {
        shieldPropRegion.stl
        {
            // Surface-wise min and max refinement level
            level (0 2);

            // Optional specification of patch type (default is wall). No
            // constraint types (cyclic, symmetry) etc. are allowed.
            regions
            {
                Airfoil   { level (6 8); patchInfo { type wall; }}
            }
        }
    }

    // Resolve sharp angles
    resolveFeatureAngle 30;


    // Region-wise refinement
    // ~~~~~~~~~~~~~~~~~~~~~~

    // Specifies refinement level for cells in relation to a surface. One of
    // three modes
    // - distance. 'levels' specifies per distance to the surface the
    //   wanted refinement level. The distances need to be specified in
    //   descending order.
    // - inside. 'levels' is only one entry and only the level is used. All
    //   cells inside the surface get refined up to the level. The surface
    //   needs to be closed for this to be possible.
    // - outside. Same but cells outside.

    refinementRegions
    {
       
    }


    // Mesh selection
    // ~~~~~~~~~~~~~~

    // After refinement patches get added for all refinementSurfaces and
    // all cells intersecting the surfaces get put into these patches. The
    // section reachable from the locationInMesh is kept.
    // NOTE: This point should never be on a face, always inside a cell, even
    // after refinement.
    locationInMesh (-0.1801 0.1501 0.00801);


    // Whether any faceZones (as specified in the refinementSurfaces)
    // are only on the boundary of corresponding cellZones or also allow
    // free-standing zone faces. Not used if there are no faceZones.
    allowFreeStandingZoneFaces true;
}



// Settings for the snapping.
snapControls
{
    //- Number of patch smoothing iterations before finding correspondence
    //  to surface
    nSmoothPatch 3;

    //- Relative distance for points to be attracted by surface feature point
    //  or edge. True distance is this factor times local
    //  maximum edge length.
    tolerance 2.0;

    //- Number of mesh displacement relaxation iterations.
    nSolveIter 50;

    //- Maximum number of snapping relaxation iterations. Should stop
    //  before upon reaching a correct mesh.
    nRelaxIter 20;

    // Feature snapping

        //- Number of feature edge snapping iterations.
        //  Leave out altogether to disable.
        nFeatureSnapIter 20;

        //- Detect (geometric only) features by sampling the surface
        //  (default=false).
        implicitFeatureSnap false;

        //- Use castellatedMeshControls::features (default = true)
        explicitFeatureSnap true;

        //- Detect points on multiple surfaces (only for explicitFeatureSnap)
        multiRegionFeatureSnap false;
}



// Settings for the layer addition.
addLayersControls
{
    // Are the thickness parameters below relative to the undistorted
    // size of the refined cell outside layer (true) or absolute sizes (false).
    relativeSizes true;

    // Per final patch (so not geometry!) the layer information
    layers
    {
        
    }

    // Expansion factor for layer mesh
    expansionRatio 1.0;

    // Wanted thickness of final added cell layer. If multiple layers
    // is the thickness of the layer furthest away from the wall.
    // Relative to undistorted size of cell outside layer.
    // See relativeSizes parameter.
    finalLayerThickness 0.3;

    // Minimum thickness of cell layer. If for any reason layer
    // cannot be above minThickness do not add layer.
    // Relative to undistorted size of cell outside layer.
    minThickness 0.1;

    // If points get not extruded do nGrow layers of connected faces that are
    // also not grown. This helps convergence of the layer addition process
    // close to features.
    // Note: changed(corrected) w.r.t 17x! (didn't do anything in 17x)
    nGrow 0;

    // Advanced settings

    // When not to extrude surface. 0 is flat surface, 90 is when two faces
    // are perpendicular
    featureAngle 60;

    // At non-patched sides allow mesh to slip if extrusion direction makes
    // angle larger than slipFeatureAngle.
    slipFeatureAngle 30;

    // Maximum number of snapping relaxation iterations. Should stop
    // before upon reaching a correct mesh.
    nRelaxIter 3;

    // Number of smoothing iterations of surface normals
    nSmoothSurfaceNormals 1;

    // Number of smoothing iterations of interior mesh movement direction
    nSmoothNormals 3;

    // Smooth layer thickness over surface patches
    nSmoothThickness 10;

    // Stop layer growth on highly warped cells
    maxFaceThicknessRatio 0.5;

    // Reduce layer growth where ratio thickness to medial
    // distance is large
    maxThicknessToMedialRatio 0.3;

    // Angle used to pick up medial axis points
    // Note: changed(corrected) w.r.t 17x! 90 degrees corresponds to 130 in 17x.
    minMedianAxisAngle 90;


    // Create buffer region for new layer terminations
    nBufferCellsNoExtrude 0;


    // Overall max number of layer addition iterations. The mesher will exit
    // if it reaches this number of iterations; possibly with an illegal
    // mesh.
    nLayerIter 50;
}



// Generic mesh quality settings. At any undoable phase these determine
// where to undo.
meshQualityControls
{
    #include "meshQualityDict"


    // Advanced

    //- Number of error distribution iterations
    nSmoothScale 4;
    //- Amount to scale back displacement at error points
    errorReduction 0.75;
}


// Advanced

// Write flags
writeFlags
(
    scalarLevels
    layerSets
    layerFields     // write volScalarField for layer coverage
);


// Merge tolerance. Is fraction of overall bounding box of initial mesh.
// Note: the write tolerance needs to be higher than this.
mergeTolerance 1e-6;


// ************************************************************************* //