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August 26, 2013, 08:47 |
Meshing of A380
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#1 |
Member
Amin
Join Date: May 2013
Posts: 76
Rep Power: 13 |
Hello Foamers
I am meshing an aircraft "A380" using snappyHexMesh Here is my snappyHexMeshDict: Code:
/*--------------------------------*- C++ -*----------------------------------*\ | ========= | | | \\ / F ield | OpenFOAM: The Open Source CFD Toolbox | | \\ / O peration | Version: 2.2.0 | | \\ / A nd | Web: www.OpenFOAM.org | | \\/ M anipulation | | \*---------------------------------------------------------------------------*/ FoamFile { version 2.0; format ascii; class dictionary; object snappyHexMeshDict; } // * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * // // Which of the steps to run castellatedMesh true; snap true; addLayers false; // Geometry. Definition of all surfaces. All surfaces are of class // searchableSurface. // Surfaces are used // - to specify refinement for any mesh cell intersecting it // - to specify refinement for any mesh cell inside/outside/near // - to 'snap' the mesh boundary to the surface geometry { A380.stl { type triSurfaceMesh; name A380; } box { type searchableBox; min (-400 -400 -400); max (400 400 400); } }; // Settings for the castellatedMesh generation. castellatedMeshControls { // Refinement parameters // ~~~~~~~~~~~~~~~~~~~~~ // If local number of cells is >= maxLocalCells on any processor // switches from from refinement followed by balancing // (current method) to (weighted) balancing before refinement. maxLocalCells 50000000; // Overall cell limit (approximately). Refinement will stop immediately // upon reaching this number so a refinement level might not complete. // Note that this is the number of cells before removing the part which // is not 'visible' from the keepPoint. The final number of cells might // actually be a lot less. maxGlobalCells 50000000; // The surface refinement loop might spend lots of iterations // refining just a few cells. This setting will cause refinement // to stop if <= minimumRefine are selected for refinement. Note: // it will at least do one iteration (unless the number of cells // to refine is 0) minRefinementCells 1; // Allow a certain level of imbalance during refining // (since balancing is quite expensive) // Expressed as fraction of perfect balance (= overall number of cells / // nProcs). 0=balance always. maxLoadUnbalance 0.10; // Number of buffer layers between different levels. // 1 means normal 2:1 refinement restriction, larger means slower // refinement. nCellsBetweenLevels 3; // Explicit feature edge refinement // ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ // Specifies a level for any cell intersected by its edges. // This is a featureEdgeMesh, read from constant/triSurface for now. features ({ file "A380.eMesh"; level 0; } ); // Surface based refinement // ~~~~~~~~~~~~~~~~~~~~~~~~ // Specifies two levels for every surface. The first is the minimum level, // every cell intersecting a surface gets refined up to the minimum level. // The second level is the maximum level. Cells that 'see' multiple // intersections where the intersections make an // angle > resolveFeatureAngle get refined up to the maximum level. refinementSurfaces { A380 { // Surface-wise min and max refinement level level (5 6); patchInfo { type wall; inGroups (A380);//aircraft is the first line of our ASCII-STL file, //it is the patch name } } } resolveFeatureAngle 30; // Region-wise refinement // ~~~~~~~~~~~~~~~~~~~~~~ // Specifies refinement level for cells in relation to a surface. One of // three modes // - distance. 'levels' specifies per distance to the surface the // wanted refinement level. The distances need to be specified in // descending order. // - inside. 'levels' is only one entry and only the level is used. All // cells inside the surface get refined up to the level. The surface // needs to be closed for this to be possible. // - outside. Same but cells outside. refinementRegions { refinementBox { mode inside; levels ((5 5) (5 5) (5 5)); } } // Mesh selection // ~~~~~~~~~~~~~~ // After refinement patches get added for all refinementSurfaces and // all cells intersecting the surfaces get put into these patches. The // section reachable from the locationInMesh is kept. // NOTE: This point should never be on a face, always inside a cell, even // after refinement. locationInMesh (400 400 0); // Whether any faceZones (as specified in the refinementSurfaces) // are only on the boundary of corresponding cellZones or also allow // free-standing zone faces. Not used if there are no faceZones. allowFreeStandingZoneFaces true; } // Settings for the snapping. snapControls { //- Number of patch smoothing iterations before finding correspondence // to surface nSmoothPatch 3; //- Relative distance for points to be attracted by surface feature point // or edge. True distance is this factor times local // maximum edge length. tolerance 4.0; //- Number of mesh displacement relaxation iterations. nSolveIter 0; //- Maximum number of snapping relaxation iterations. Should stop // before upon reaching a correct mesh. nRelaxIter 5; // Feature snapping //- Number of feature edge snapping iterations. // Leave out altogether to disable. nFeatureSnapIter 0; //- Detect (geometric only) features by sampling the surface // (default=false). implicitFeatureSnap false; //- Use castellatedMeshControls::features (default = true) explicitFeatureSnap true; //- Detect points on multiple surfaces (only for explicitFeatureSnap) multiRegionFeatureSnap false; } // Settings for the layer addition. addLayersControls { // Are the thickness parameters below relative to the undistorted // size of the refined cell outside layer (true) or absolute sizes (false). relativeSizes true; // Per final patch (so not geometry!) the layer information layers { A380 { nSurfaceLayers 1; } } // Expansion factor for layer mesh expansionRatio 1.0; // Wanted thickness of final added cell layer. If multiple layers // is the thickness of the layer furthest away from the wall. // See relativeSizes parameter. finalLayerThickness 0.3; // Minimum thickness of cell layer. If for any reason layer // cannot be above minThickness do not add layer. // See relativeSizes parameter. minThickness 0.25; // If points get not extruded do nGrow layers of connected faces that are // also not grown. This helps convergence of the layer addition process // close to features. // Note: changed(corrected) w.r.t 17x! (didn't do anything in 17x) nGrow 0; // Advanced settings // When not to extrude surface. 0 is flat surface, 90 is when two faces // are perpendicular featureAngle 60; // Maximum number of snapping relaxation iterations. Should stop // before upon reaching a correct mesh. nRelaxIter 5; // Number of smoothing iterations of surface normals nSmoothSurfaceNormals 1; // Number of smoothing iterations of interior mesh movement direction nSmoothNormals 3; // Smooth layer thickness over surface patches nSmoothThickness 10; // Stop layer growth on highly warped cells maxFaceThicknessRatio 0.5; // Reduce layer growth where ratio thickness to medial // distance is large maxThicknessToMedialRatio 0.3; // Angle used to pick up medial axis points // Note: changed(corrected) w.r.t 16x! 90 degrees corresponds to 130 in 16x. minMedianAxisAngle 90; // Create buffer region for new layer terminations nBufferCellsNoExtrude 0; // Overall max number of layer addition iterations. The mesher will exit // if it reaches this number of iterations; possibly with an illegal // mesh. nLayerIter 50; // Max number of iterations after which relaxed meshQuality controls // get used. Up to nRelaxIter it uses the settings in meshQualityControls, // after nRelaxIter it uses the values in meshQualityControls::relaxed. nRelaxedIter 20; } // Generic mesh quality settings. At any undoable phase these determine // where to undo. meshQualityControls { //- Maximum non-orthogonality allowed. Set to 180 to disable. maxNonOrtho 65; //- Max skewness allowed. Set to <0 to disable. maxBoundarySkewness 20; maxInternalSkewness 4; //- Max concaveness allowed. Is angle (in degrees) below which concavity // is allowed. 0 is straight face, <0 would be convex face. // Set to 180 to disable. maxConcave 80; //- Minimum pyramid volume. Is absolute volume of cell pyramid. // Set to a sensible fraction of the smallest cell volume expected. // Set to very negative number (e.g. -1E30) to disable. minVol 1e-13; //- Minimum quality of the tet formed by the face-centre // and variable base point minimum decomposition triangles and // the cell centre. Set to very negative number (e.g. -1E30) to // disable. // <0 = inside out tet, // 0 = flat tet // 1 = regular tet minTetQuality 1e-30; //- Minimum face area. Set to <0 to disable. minArea -1; //- Minimum face twist. Set to <-1 to disable. dot product of face normal //- and face centre triangles normal minTwist 0.05; //- minimum normalised cell determinant //- 1 = hex, <= 0 = folded or flattened illegal cell minDeterminant 0.001; //- minFaceWeight (0 -> 0.5) minFaceWeight 0.02; //- minVolRatio (0 -> 1) minVolRatio 0.01; //must be >0 for Fluent compatibility minTriangleTwist -1; //- if >0 : preserve single cells with all points on the surface if the // resulting volume after snapping (by approximation) is larger than // minVolCollapseRatio times old volume (i.e. not collapsed to flat cell). // If <0 : delete always. //minVolCollapseRatio 0.5; // Advanced //- Number of error distribution iterations nSmoothScale 4; //- amount to scale back displacement at error points errorReduction 0.75; // Optional : some meshing phases allow usage of relaxed rules. // See e.g. addLayersControls::nRelaxedIter. relaxed { //- Maximum non-orthogonality allowed. Set to 180 to disable. maxNonOrtho 75; } } // Advanced // Flags for optional output // 0 : only write final meshes // 1 : write intermediate meshes // 2 : write volScalarField with cell for postprocessing // 4 : write current intersections as .obj files debug 0; // Merge tolerance. Is fraction of overall bounding box of initial mesh. // Note: the write tolerance needs to be higher than this. mergeTolerance 1e-6; // ************************************************************************* // Code:
Create polyMesh for time = 0 Time = 0 Mesh stats points: 3442951 faces: 10192500 internal faces: 10057500 cells: 3375000 faces per cell: 6 boundary patches: 3 point zones: 0 face zones: 0 cell zones: 0 Overall number of cells of each type: hexahedra: 3375000 prisms: 0 wedges: 0 pyramids: 0 tet wedges: 0 tetrahedra: 0 polyhedra: 0 Checking topology... Boundary definition OK. Cell to face addressing OK. Point usage OK. Upper triangular ordering OK. Face vertices OK. Number of regions: 1 (OK). Checking patch topology for multiply connected surfaces... Patch Faces Points Surface topology inlet 22500 22801 ok (non-closed singly connected) outlet 22500 22801 ok (non-closed singly connected) fixedWalls 90000 90600 ok (non-closed singly connected) Checking geometry... Overall domain bounding box (-400 -400 -400) (400 400 400) Mesh (non-empty, non-wedge) directions (1 1 1) Mesh (non-empty) directions (1 1 1) Boundary openness (1.02233e-18 -1.9688e-18 -1.96972e-18) OK. Max cell openness = 1.31839e-16 OK. Max aspect ratio = 1 OK. Minimum face area = 28.4444. Maximum face area = 28.4444. Face area magnitudes OK. Min volume = 151.704. Max volume = 151.704. Total volume = 5.12e+08. Cell volumes OK. Mesh non-orthogonality Max: 0 average: 0 Non-orthogonality check OK. Face pyramids OK. Max skewness = 8.52655e-14 OK. Coupled point location match (average 0) OK. Mesh OK. --> FOAM Warning : From function polyMesh::readUpdateState polyMesh::readUpdate() in file meshes/polyMesh/polyMeshIO.C at line 204 Number of patches has changed. This may have unexpected consequences. Proceed with care. Time = 2 Mesh stats points: 9781151 faces: 26102450 internal faces: 24511827 cells: 8169767 faces per cell: 6.19531 boundary patches: 4 point zones: 0 face zones: 0 cell zones: 0 Overall number of cells of each type: hexahedra: 7656681 prisms: 0 wedges: 0 pyramids: 0 tet wedges: 0 tetrahedra: 0 polyhedra: 513086 Breakdown of polyhedra by number of faces: faces number of cells 6 152595 8 2820 9 231859 10 517 11 870 12 80701 13 93 14 551 15 39670 16 6 17 59 18 3050 20 7 21 282 24 6 Checking topology... Boundary definition OK. Cell to face addressing OK. Point usage OK. Upper triangular ordering OK. Face vertices OK. Number of regions: 1 (OK). Checking patch topology for multiply connected surfaces... Patch Faces Points Surface topology inlet 22500 22801 ok (non-closed singly connected) outlet 22500 22801 ok (non-closed singly connected) fixedWalls 90000 90600 ok (non-closed singly connected) A380_A380 1455623 1474663 ok (closed singly connected) Checking geometry... Overall domain bounding box (-400 -400 -400) (400 400 400) Mesh (non-empty, non-wedge) directions (1 1 1) Mesh (non-empty) directions (1 1 1) Boundary openness (3.75772e-18 -2.8035e-18 -2.16765e-18) OK. Max cell openness = 2.27306e-16 OK. Max aspect ratio = 1.0084 OK. Minimum face area = 0.0069139. Maximum face area = 28.4516. Face area magnitudes OK. Min volume = 0.000576135. Max volume = 151.761. Total volume = 5.11996e+08. Cell volumes OK. Mesh non-orthogonality Max: 25.3367 average: 7.36434 Non-orthogonality check OK. Face pyramids OK. Max skewness = 1.01205 OK. Coupled point location match (average 0) OK. Mesh OK. Time = 4 Mesh stats points: 9471318 faces: 25692830 internal faces: 24511827 cells: 8169767 faces per cell: 6.14518 boundary patches: 4 point zones: 0 face zones: 0 cell zones: 0 Overall number of cells of each type: hexahedra: 7351909 prisms: 144354 wedges: 0 pyramids: 0 tet wedges: 2480 tetrahedra: 0 polyhedra: 671024 Breakdown of polyhedra by number of faces: faces number of cells 4 91439 5 69428 6 150359 7 2362 8 1607 9 230819 10 386 11 767 12 80313 13 26 14 491 15 39627 16 4 17 56 18 3045 20 7 21 282 24 6 Checking topology... Boundary definition OK. Cell to face addressing OK. Point usage OK. Upper triangular ordering OK. Face vertices OK. Number of regions: 1 (OK). Checking patch topology for multiply connected surfaces... Patch Faces Points Surface topology inlet 22500 22801 ok (non-closed singly connected) outlet 22500 22801 ok (non-closed singly connected) fixedWalls 90000 90600 ok (non-closed singly connected) A380_A380 1046003 1164830 ok (closed singly connected) Checking geometry... Overall domain bounding box (-400 -400 -400) (400 400 400) Mesh (non-empty, non-wedge) directions (1 1 1) Mesh (non-empty) directions (1 1 1) Boundary openness (2.38306e-18 -2.72228e-18 5.44498e-18) OK. Max cell openness = 3.17729e-16 OK. Max aspect ratio = 5.66877 OK. Minimum face area = 0.00025335. Maximum face area = 28.4516. Face area magnitudes OK. Min volume = 2.74107e-05. Max volume = 151.761. Total volume = 5.11996e+08. Cell volumes OK. Mesh non-orthogonality Max: 64.919 average: 7.95197 Non-orthogonality check OK. Face pyramids OK. ***Max skewness = 6.52282, 71 highly skew faces detected which may impair the quality of the results <<Writing 71 skew faces to set skewFaces Coupled point location match (average 0) OK. Failed 1 mesh checks. End I would like to ask you, if i can start the simulation despite this error ? and if yes how the error will affect my results . Thank you for the support |
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August 30, 2013, 18:53 |
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#2 | |
Member
Jace
Join Date: Oct 2012
Posts: 77
Rep Power: 16 |
Quote:
What i notice with the skewness error, depending on the direction of the skewness relative to the flow, sometimes it gives you very tiny steps, which essentially stalls the simulation. And i will imagine the skewness is probably going to effect the numerical diffusion in the direction its being stretched. Best to avoid them! |
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September 3, 2013, 11:48 |
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#3 | |
Member
Amin
Join Date: May 2013
Posts: 76
Rep Power: 13 |
Thx for your answer
Actually i don't want to use a dynamic mesh... did i specify by mistake in the code that i require it ? What do you mean with Quote:
Do you know how, can I correct the skewness error ? Thanks !! |
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September 3, 2013, 14:28 |
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#4 |
Member
Jace
Join Date: Oct 2012
Posts: 77
Rep Power: 16 |
reading through your checkMesh log, it shows that the mesh is OK for time = 0 and 2, but failed the skewness check at time = 4. that means your mesh probably have changed inbetween time=2 and time=4. (is it supposed to?) do you have a dynamicMeshDict in ./constant directory? verify that first.
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September 4, 2013, 00:27 |
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#5 |
Member
Amin
Join Date: May 2013
Posts: 76
Rep Power: 13 |
Hello Jace
I don't have a dynamicMeshDict in ./constant directory... Do you know how to fix the failed check ? Last edited by Mirage12; September 5, 2013 at 11:28. |
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